31 Mar 2025

Another Shotton Mill Milestone: 150-Tonne Yankee Dryer Cylinder Installed with Precision

Shotton Mill has marked a significant milestone in its redevelopment project with the successful installation of a 150-tonne Yankee dryer cylinder. The intricate operation, executed on Monday, March 31st, showcased remarkable engineering precision and teamwork.

The massive cast iron cylinder, a critical component of Tissue Machine 1 (TM1), was delicately lifted and positioned into its final location through a specially prepared roof opening. The hour-long operation, performed by Allelys Heavy Haulage using a purpose-built crane, required absolute accuracy due to the minimal margin for error. The cylinder was supplied by Valmet AB and perfectly installed on its frame by ENKI.

"Witnessing the 150-tonne Yankee dryer cylinder being lifted into place with such precision was truly breathtaking," said Omer Baykir, Tissue Plant and Investment Manager at Shotton Mill. "This operation was a testament to the incredible engineering expertise and collaborative effort that went into making it happen."

While the core principle of the Yankee dryer has remained unchanged for over a century, modern technology has significantly enhanced its safety, performance, and efficiency. The flawless surface of the cylinder is essential for producing high-quality tissue, and its uniform drying properties will ensure optimal energy efficiency and a consistent, superior product.

TM1 is projected to produce 67,000 tonnes of high-quality tissue annually, operating at a speed of up to 2,100 meters per minute. This successful installation represents a crucial step forward in Shotton Mill's ambition to become a leading tissue production facility.

"We extend our sincere gratitude to Allelys Heavy Haulage and Valmet AB for their exceptional expertise and precision in executing this operation," added Omer. "And a massive thank you to every member of our team who contributed to this significant achievement. Their dedication and skill have brought this ambitious vision to life."

This milestone underscores Shotton Mill's commitment to innovation and excellence in its tissue manufacturing processes.